August 27, 2008


Simply stated, magnetostrictive materials change shape when subjected to magnetic fields. Magnetostrictive sensors makes use of this property to measure position in a variety of situations. First, magnetostrictive sensors monitor the position of a stir-welder head to produce double-curvature welds on materials less than 1-mm thick. Then, hydraulic levelers with embedded magnetostrictive sensors control the position of rollers. Lastly, magnetostrictive position sensors with smart interfaces show how they work in harsh environments prone to high vibrations.
  1. Sensors keep friction-stir welds on track
  2. Feedback for hydraulic levelers
  3. Smart linear sensors
  4. New products
Robert Repas

Articles

Sensors keep friction-stir welds on track
The first friction-stir welding system able to perform load-controlled welds along three independent axes uses a magnetostrictive position sensor to help produce welds with double curvature, join materials less than 1 mm thick, and join materials of varying thicknesses.
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Feedback for hydraulic Levelers
Magnetostrictive sensors can be embedded inside or affixed outside the hydraulic cylinders that control the leveling machine movement for producing metal plates and slabs. The R-Series SSI sensor ensures the precise position of rolls throughout the leveling process to produce a smooth, flat slab that is level and within specifications.
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Smart Linear Sensors
Analog sensors may not always be low-maintenance and, of course, they have no means of communicating with external control systems. Fast, small and powerful digital "smart" sensors with a built-in synchronous serial interface can function in super-harsh uses such as die-casters and other areas prone to extreme vibrations. Get an overview of the basics on the new magnetostrictive linear-position sensor equipped with SSI in this extensive white paper

New Products

High-speed Position Feedback for Industrial Ethernet
The Temposonics R-Series EtherCAT sensor sends position data from the plant floor for use in process control and design automation. This non-contacting industrial sensor has an accuracy of 1 micrometer, speed to 0.2 mm/sec, an update time of 100 microsec, multi-magnet position measurement and LEDs for sensor diagnostics. Typical uses are on injection molding machines, high-speed presses, and packaging environments.
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Linear position sensor for high-Performance servos
The R-Series SSI encoder position sensor from MTS Sensors features fast data processing and accurate sensing for servo control applications. With resolution as low as 1 micron and variable housing options like NEMA Type 4X and ATEX and UL approval, the sensor delivers speed and accuracy in even the harshest environments. Machine tool, plastic injection and metal production equipment are typical applications.
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Multi-Magnet Linear Position Sensor
MTS Sensors linear-position sensors can generate up to 20 simultaneous position outputs along a sensing element, allowing for multiple-axis feedback along the same plane of motion. The result: a lower per- tool cost of feedback, higher machine productivity, faster set up time and high resolution and accuracy. This technology works well for applications such as injection molding machines, slitters, printing presses, and other specialty machines.
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