August 18, 2008


Top Stories
In this newsletter, get the details on the type of thin-section bearings used in the rovers sent to Mars. Then, if you're a racing fan, be sure to stay up to date on the technology used by one of the Sprint Cup teams to keep their cars running fast and smooth. Finally, don't miss the development of a "micromuscle" for the MEMS competition, a technology that opens up plenty of options for surgical operations.

The featured video this week is a brief survey of a completely wooden mechanical clock with a warm sound and a completely pleasing aesthetic. Definitely not something you'll see every day.

--Kelsey Rubenking


Articles

Bearings for a Martian Scooper
The robotic arm used by the Phoenix Mars Lander to scoop up samples of Martian soil employs thin-section bearings in its key positioning joints. This means lower weight, but also more appreciable loads. The arm can move up and down, side to side, back and forth, and rotational. This versatility (and the camera mounted above the trowel on its end) makes it the perfect limb for a roving Martian explorer.

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NASCAR Racers Get Toolholding Help
The Joe Gibbs Racing Team, one of NASCAR's premier Sprint Cup racing teams, will be relying on high-tech pallets and other workholding technology from Schunk Inc. The equipment should allow the modification of race cars such that specific race courses will be easier to handle, and turnaround times will be shortened.

Micromuscle Wins Big at MEMS Competition
The University of Oklahoma won the "Novel Design" category of the University Alliance Design Competition with a mechanical micromuscle powered by thermal actuators. A mechanical arm is used to move above, to the side, and in the plane of its operating chip. This design opens up a whole new set of options for microsurgical operations.

Hibou Wooden Mechanical Clock
Mechanized parts get a more natural look with this carved and polished mechanical clock. The sound is just as pleasant as any other non-digital clock you might remember (maybe even moreso) and it's a pretty safe bet that it's more welcome than your morning alarm.

New Products

Corrosion-resistant shaft collars
Line of corrosion-resistant shaft collars now includes 316 stainless steel, yellow zinc plating, and high-strength-grade aluminum with an anodized finish. The 316 stainless-steel collars feature screws in the same material to prevent corrosion. A high level of resistance to chloride corrosion makes these collars suitable for marine applications. The yellow-zinc-plated shaft collars are plated using a RoHS-compliant trivalent process. The zinc plating makes the products less expensive than stainless-steel counterparts. These collars have less holding power than black-oxide-finished carbon-steel versions because of the zinc's reduced coefficient of friction. The high-strength-grade aluminum shaft collars with an anodized finish are lightweight, have low inertia, and withstand the recommended screw torque to provide the holding power similar to carbon steel. These collars come with steel screws for higher torque and holding power.
More Information:
Ruland Manufacturing Co. Inc.


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Misalignment coupling
The Step-Beam misalignment coupling are plastic molded devices that replace stainless-steel and aluminum metal-beam or bellows counterparts while providing the same or higher torque ratings, as well as voltage and RF isolation. The units feature positive metal to metal shaft clamping, light weight, -20 to 140°C operation, and can directly replace many ½, ¾, and 1-in.-diameter metal beam couplings.
More Information:
Rino Mechanical Components Inc.


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VIDEO LIBRARY
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Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

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CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

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UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS

Understanding electro-hydraulic application development
Sponsored by EATON
DATE: August 20th, 2008
TIME: 2:00pm ET/11am PT

Learn how the IEC 61131-3 international standard for control programming is critical for effective implementation of electro-hydraulic systems and very efficient for the end users. The course will explore the origins of the standard, demonstrate its relevance to electro-hydraulic control development and more.

Click here to learn more and register!




More Machine Uptime through New Developments in Advanced Machinable Plastics
Sponsored by Quadrant
DATE: August 26th, 2008
TIME: 2:00pm ET/11am PT

Engineers and designers are faced with the constant challenge of increasing uptime and reliability - while improving the performance of mechanical systems. New, machinable advanced plastic materials can help you reduce weight, eliminate costly and complex lubrication systems and increase the performance of your design. Newer, more cost-effective materials might fit into designs where before only an exotic polymer might have done the job. Our speakers will provide an update on new materials, selection criteria and a few case histories to show how these new ideas have worked for other designers.

Click here to learn more and register!



ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

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