For design engineers and engineering management August 21, 2008


Top Stories
Lee Teschler's editorial this week takes a look at the current state of training - and whether or not theory trumps experience. We also get a look at an up-and-coming alternative energy, compressed air, and how it could change the way we go about our lives. Then, it looks as though motion-control applications are finally getting a little clarification regarding the ever important benchmark of resolution.

Finally, following last week's vein, the featured video revolves around Microsoft's model of touch-screen tabletop computing. You decide whether or not it's plausible.

--Kelsey Rubenking


Top Stories

Lee Teschler's Editorial: What's Tough about Training
This issue®™s emphasis on motion control prompts some reflection on how people learn about motion technology. Often theoretical training isn®™t enough to grasp what®™s really going on when, for example, a beefy industrial motor couples into a gearbox that weighs more than your car. The real insights come from hands-on work. Problem is, opportunities to learn this way have been hard to come by. Lee Teschler takes a look at the state of training in his editorial.

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Solution to Energy Costs May Be Underground
Researcher Georgianne Peek thinks a possible solution to high energy costs lies underground. And it isn®™t coal or oil ®“ it®™s compressed air energy storage, or CAES. Electric motors drive compressors to trap air into an underground geologic formation during off-peak hours, like evenings and weekends. Then, when electricity is most needed in high-demand hours, the air is used in modified combustion turbines, producing energy and electricity in a much more efficient process.

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Bring Advanced Control to Your Application with NI LabVIEW 8.6

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Resolution Resolved
Modern motion-control applications are typically defined by a broad set of specifications. Most of these performance metrics, like accuracy and repeatability, are well defined, intuitive, or both. But others are occasionally misinterpreted or incorrectly specified. Resolution is one such benchmark. Often assumed (incorrectly) to be the minimum incremental move, it would perhaps be better to say that resolution is only the theoretical minimum incremental move.

Featured Content

Table Top Technology
Microsoft introduces a new kind of technology, built on the touch screen model of computing. Cameras built in underneath a flat surface map out what the user is doing, and the computer on the top of the table reacts with an image. The technology might not be exactly feasible or realistic for widespread use just yet ®“ but that doesn®™t make it any less fun to look at.

New Products

Aerospace-grade ball screws
A line of high-precision aerospace ball screws come in a wide range of sizes, from 3 to 100 mm. Manufactured from certified materials, the screws offer internal ball return for smooth motion, high speed, and compact nut bodies. The ball screws are also capable of back driving.
More Information:
Steinmeyer Inc.


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Rev up your interdisciplinary design skills

What happens when a microcontroller turns on a power FET, sending a current pulse to a motor coil that develops a magnetic field which turns the rotor shaft, advancing a timing belt that drives a pair of nip rolls suspended on bearings in a web-processing operation on a form, fill, and seal machine installed on a potato chip line at a Frito Lay plant in central California? And how can you be sure that the encoders, prox sensors, and other feedback devices you plan to use will accurately see and report every relevant motion, machine state, and process condition? And will the signals get through the networks fast enough, without being corrupted, giving the controllers time to execute their algorithms as intended? It's a lot to think about, and it only scratches the surface of what many engineers grapple with today. If you happen to be one of them, then the place for you — where you can find answers and meet others with similar concerns — is www.Mechatronic-Design.com.

Backed by some of engineering's top information sources including Machine Design, Electronic Design, Motion System Design, and Power Electronics, Mechatronic-Design.com is the interdisciplinary engineer's desktop, toolbox, library, and lifeline in one easily accessible place.

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CAD Library offers advanced CAD Resources
The Machine Design CAD Library, includes millions of configurable 2D and 3D CAD models of components and assemblies downloadable for easy use in new and existing designs. Our models are in native CAD formats. No translation required!

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UPCOMING IN-PERSON EVENTS
Design-2-Part Shows are America's longest running and most trusted events for sourcing custom parts and services. Ten shows covering the country offer OEMs, engineers and purchasing personnel the opportunity to meet job shops and contract manufacturers face-to-face.

UPCOMING WEBCASTS

More Machine Uptime through New Developments in Advanced Machinable Plastics
Sponsored by Quadrant
DATE: August 26th, 2008
TIME: 2:00pm ET/11am PT

Engineers and designers are faced with the constant challenge of increasing uptime and reliability - while improving the performance of mechanical systems. New, machinable advanced plastic materials can help you reduce weight, eliminate costly and complex lubrication systems and increase the performance of your design. Newer, more cost-effective materials might fit into designs where before only an exotic polymer might have done the job. Our speakers will provide an update on new materials, selection criteria and a few case histories to show how these new ideas have worked for other designers.

Click here to learn more and register!



Direct Metal Laser Sintering (DMLS) Gives Designers New Freedom and Manufacturers a Higher Degree of Quality Control
Sponsored by Morris Technologies
DATE: September 4th, 2008
TIME: 2:00pm ET/11am PT

DMLS is more than a prototyping tool; it®™s a viable manufacturing alternative that can deliver parts in volume with competitive pricing. Primarily employed for rapid prototyping, DMLS now plays an important role in manufacturing by delivering parts in volume with competitive pricing. Applications are wide ranging and include inserts for plastic injection molding and die casting, as well as direct parts for a variety of applications and industries including aerospace, automotive, medical, electronics and many others.

Click here to learn more and register!



ARCHIVED WEBCASTS AVAILABLE FOR FREE VIEWING


Click Here for a list of archived Machine Design webcasts.

Featured Links


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