Scanning for Ideas: Trouble on the Line? Get Out the High-Speed Video

Feb. 7, 2008
When something goes wrong with a piece of moving equipment, the first step in the troubleshooting process does not usually involve a high-speed camera that records equipment in action, then lets a technician play it back at superslow speed to spot what’s going wrong.

Edited by Stephen J. Mraz

That’s because high-speed photography traditionally called for expensive equipment, top-notch lighting, and an expert to walk you through the process. That could all change with the StreamView-LR, a portable high-speed video recorder from Southern Vision Systems Inc., Madison, Ala. (southernvisionsystems.com). They want to make high-speed video the first resort, not the last resort in troubleshooting.

The battery-powered device is reportedly simple to use with few controls. Users just point and shoot. It sends video at up to 976 frames/sec to a laptop or PC, which can be viewed later at slower rates. Storing 10 sec of video takes 1 Gbyte of RAM. A 2.4-Tbyte memory holds 10 hr of video. For long recordings, users can mark frames or events for later playback or analysis. The camera records in 8-bit mono or 24-bit color, and resolution ranges from 640 480 pixels at 200 fps to 640 64 at 969 fps. The 0.6-lb camera mounts on a tripod or is handheld.

Troubleshooting with the camera often leads to process improvements as well as solutions to problems. For example, a company that used the camera to analyze a robotic cell that was going haywire as its working speed was increased found several im- Trouble on the line? Get out the high-speed video provements it could make. They adjusted the loader and reduced jams. Then, reducing the wait time between product drop-off and pick-up increased throughput, as did removing 0.5 unneeded sec during a bending cycle. They also slightly tweaked a cabler so that it ejected parts more consistently.

Sponsored Recommendations

A closer look at modern design considerations for food and beverage

April 9, 2024
With new and changing safety and hygiene regulations at top of mind, its easy to understand how other crucial aspects of machine design can get pushed aside. Our whitepaper explores...

Condition Monitoring for Energy and Utilities Assets

April 9, 2024
Condition monitoring is an essential element of asset management in the energy and utilities industry. The American oil and gas, water and wastewater, and electrical grid sectors...

Strategizing for sustainable success in material handling and packaging

April 9, 2024
Download our visual factory brochure to explore how, together, we can fully optimize your industrial operations for ongoing success in material handling and packaging. As your...

Fueling the Future of Commercial EV Charging Infrastructure

April 9, 2024
Miguel Gudino, an Associate Application Engineer at RS, addresses various EV charging challenges and opportunities, ranging from charging station design strategies to the advanced...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!