Microwave steel

April 1, 2004
A Michigan Technological University researcher wired together magnetrons from six microwaves into one super heavy-duty oven, added an electric arc furnace, and placed iron oxide and coal inside. The result: In minutes, the microwave energy reduced the iron ore to iron and the electric arc furnace smelted the iron and coal into steel.

 

This process could give the steel industry the same benefits that a microwave gives a family, says Jiann-Yang Hwang, an associate professor of materials science and engineering at the Houghton, Mich., school. "With a blast furnace, most of the heat escapes," says Hwang. "It's similar to the stove in your home, where most of the heat warms the kitchen. It's inefficient. In our microwave, iron oxides can be heated to 1,000°C in 1 minute, compared to hours for conventional heating," he adds.

Also, microwave technology could cut steel production costs in half, according to Hwang. In addition to energy savings, the process uses coal, eliminating high-cost coke. The manufacturing process is simple, cutting the number of steelmaking steps in half. The environment would benefit as well, with significant reductions in greenhouse gases and sulfur-dioxide emissions.

Sponsored Recommendations

Aug. 15, 2025
This latest creation isn’t just highly sensitive and dexterous, it's robust enough to survive impacts previous designs couldn't — all while integrating high-speed sensor networks...
Aug. 15, 2025
From plug-and-play to custom solutions, discover high-precision spur and planetary gearheads, as well as screw drives that perfectly match maxon electric motors with respect to...
Aug. 15, 2025
Take a peek inside the design journey of a dual-rotor drone suitable for confined-space inspection in industries such as sewer management, hydro power plants, oil & gas, and chemical...
Aug. 15, 2025
Explore extended capabilities for applications that demand a compact footprint and low weight, including a rigid speed-torque characteristic that optimizes control for precision...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!