World's smallest machined hole

Oct. 12, 2006
Just how small is the smallest machined hole?

Makino, of Japan, machined a hole with a 0.00044-in. diameter on its Edge2 Sinker EDM.

A Japanese company says its 0.00044 in. (diameter). Machine-tool maker Makino machined a communications/fiberoptic part on its Edge2 Sinker EDM using a 0.00024-in.-diameter silver-tungsten electrode. A total of eight holes were machined in 2 min and 40 sec. It took 20 sec to machine each hole, with 40% wear to the single electrode. Hole diameters were held to ±0.00005 in. with positioning pitch location accuracy of ±0.0005 in. Positioning pitch between holes was 0.004 in., and the thickness at the hole location was 0.0010 in. The company says its machine produces consistent hole size and location to within 0.002-mm repeatability.

Sponsored Recommendations

Flexible Power and Energy Systems for the Evolving Factory

Aug. 29, 2024
Exploring industrial drives, power supplies, and energy solutions to reduce peak power usage and installation costs, & to promote overall system efficiency

Timber Recanting with SEW-EURODRIVE!

Aug. 29, 2024
SEW-EURODRIVE's VFDs and gearmotors enhance timber resawing by delivering precise, efficient cuts while reducing equipment stress. Upgrade your sawmill to improve safety, yield...

Advancing Automation with Linear Motors and Electric Cylinders

Aug. 28, 2024
With SEW‑EURODRIVE, you get first-class linear motors for applications that require direct translational movement.

Gear Up for the Toughest Jobs!

Aug. 28, 2024
Check out SEW-EURODRIVEs heavy-duty gear units, built to power through mining, cement, and steel challenges with ease!

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!