Simulation gets Courage up for Le Mans

July 7, 2005
For more than 20 years prototypes from Courage Competition have been successfully competing with those of global OEMs at Le Mans.

Courage Competition uses ESI Group's SYSPLY software to analyze the composite materials in its C65 cockpit.


For more than 20 years prototypes from Courage Competition have been successfully competing with those of global OEMs at Le Mans. To maintain that competitiveness, the independent manufacturer, based in Le Mans, employs software simulation to reduce lead times, lower costs, and design better-performing race cars.

Courage used Pam-Crash by ESI Group to study the behavior of the nose of its C60 car that will compete in the next 24 Hours of Le Mans. The analysis was complex because the nose is made of composite materials. The nose breaks into tiny pieces, unlike metals that deform under impact. Pam-Crash let Courage meet new more stringent frontal crash test regulations while reducing the nose's weight by 75%. Simulation results were within 3% of physical test results.

Using various software simulation tools, engineers analyzed every composite component of the new C60. The result was a 15% weight reduction though load requirements in the new regulations are much higher.

Sponsored Recommendations

June 27, 2025
Ensure workplace safety and compliance with our comprehensive Lockout/Tagout (LOTO) Safety Training course. Learn critical procedures to prevent serious injuries.
June 27, 2025
Join our expert webinar to discover essential safety control measures and best practices for engineering a truly safe and compliant industrial environment.
June 25, 2025
An innovative aircraft with electric drives combines the best of both worlds. The cross between drone and helicopter could mean significantly faster and more efficient air emergency...
June 25, 2025
Effective when other materials fail, ceramics are particularly suitable for applications requiring wear and chemical resistance, sliding characteristics or biocompatibility. Discover...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!