Sticky tape helps make flexible batteries

Aug. 20, 2012
To make a 10-µm thick flexible battery, researchers deposit battery materials onto a brittle mica substrate and then use sticky tape to peel the mica substrate away layer by layer.

Professor Keon Jae Lee at KAIST provides a video of the flexible battery powering an LED.Researchers from the Korea Advanced Institute of Science and Technology (Kaist) in Daejeon, South Korea have developed a fabrication technique for high-performance flexible batteries called the universal transfer method.

To make a 10-µm thick flexible battery, researchers deposit battery materials onto a brittle mica substrate and then use sticky tape to peel the mica substrate away layer by layer. After around 10 minutes of peeling, the remaining layers are transferred onto a flexible polymer sheet and covered with another flexible polymer sheet. The result is a flexible Li-ion battery that can be made with the addition of an electrode material. Researchers use lithium cobalt oxide as the cathode material and traditional lithium for the anode material.

The battery can be bent with a high curvature angle because its active parts are stationed in a mechanically neutral space within the film. The battery maintains between 88.2 and 98.4% of its original capacity depending on the degree of bending deformation. It has a charging voltage of 4.2 V and charging capacity of 106 μAh/cm2. After about 100 charge-discharge cycles, the battery loses some of its capacity.

The universal transfer method could be used to make other flexible devices, such as thin-film nanogenerators, thin-film transistors, and thermoelectric devices. Researchers hope to replace the sticky tape with lasers to speed up production time and test 3D stacking.

More information: http://pubs.acs.org/doi/abs/10.1021/nl302254v 

About the Author

Lindsey Frick | Associate Editor

Lindsey has been an Associate Editor for Machine Design since 2012. She holds a Bachelor of Science in mechanical engineering from Cleveland State University. Prior to joining Penton, she worked in product design, packaging, development and strategy, and manufacturing. She covers the materials market and other areas of interest for design engineers such as 3D printing and methods to operate efficiently.

Sponsored Recommendations

How to Build Better Robotics with Integrated Actuators

July 17, 2024
Reese Abouelnasr, a Mechatronics Engineer with Harmonic Drive, answers a few questions about the latest developments in actuators and the design or engineering challenges these...

Crisis averted: How our AI-powered services helped prevent a factory fire

July 10, 2024
Discover how Schneider Electric's services helped a food and beverage manufacturer avoid a factory fire with AI-powered analytics.

Pumps Push the Boundaries of Low Temperature Technology

June 14, 2024
As an integral part of cryotechnology, KNF pumps facilitate scientific advances in cryostats, allowing them to push temperature boundaries and approach absolute zero.

The entire spectrum of drive technology

June 5, 2024
Read exciting stories about all aspects of maxon drive technology in our magazine.

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!