Image

Scanning for Ideas: Heavy-Duty Alternator Manages Battery, Too

Oct. 23, 2008
The 36SI alternator from Delco Remy, Pendelton, Ind. (delcoremy.com), uses a brushless design, not a common approach in the automotive industry due to the complicated electronics needed.

Edited by Stephen J. Mraz

But brushless alternators have fewer moving parts to wear out, so they last longer. This lets the company warranty this alternator for three years or 350,000 miles. The 36SI is also efficient, needing less engine power to generate electricity, which leaves more to turn the wheels and pull the load. For example, when tested against a leading competitor, the 36Si saved $110 for every 100k miles driven at a 60-A load (with fuel at $4/gallon). At 80 A, that goes to $170 per 100k miles. The alternator also features Remote Sensing. It detects actual input voltage at the battery and tells the alternator to boost output to compensate for losses due to resistance in the cables and environmental factors. Research shows that if voltage is down by 0.5 V, charging times can double.

The unit weighs about 26 lb, is rated 68% efficient, and generates 97 A at 2,000 rpm and 165 A at 6,500 rpm. It can be hinge, pad, or quad mounted.

Sponsored Recommendations

Sept. 16, 2025
From robotic arms to high-speed conveyors, accuracy matters. Discover how encoders transform motor control by turning motion into real-time datadelivering tighter speed control...
Sept. 16, 2025
Keep high-torque gearboxes running efficiently with external lubrication and cooling systems delivered fast. Flexible configurations, sensor-ready monitoring, and stocked options...
Sept. 16, 2025
Now assembled in the U.S., compact P2.e planetary gear units combine maximum torque, thermal efficiency, and flexible configurations for heavy-duty applicationsavailable faster...
Aug. 22, 2025
Discover how to meet growing customer demands for custom products without overextending your engineering team. Learn how scaling your automation strategy can help you win more...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!