SEW-EURODRIVE engineered a 10% more efficient solution — saving a leading cement producer a lot more than just money. Challenge Running an archaic chain-and-sprocket drive on four bucket elevators, a leading cement producer was struggling with inefficiency and downtime, costing thousands of dollars in lost production. Reliability was a problem. Downtime was a problem. Inefficiency was a huge problem. Losing money … was a problem. BEFORE: Chain-and-sprocket Drive For the main elevator drive; 125 HP motor with 323,800 lb-in of torque AFTER: X3K large industrial gear X.e Series Heavy Industrial Gear Unit Solution SEW-EURODRIVE replaced the dated chain-and-sprocket drive with a modern, direct-coupled gearbox and motor from our X.e Series units. Additionally, SEW-EURODRIVE used severe-duty grade paint, a desiccant breather, and labyrinth-style greaseable seals to guard against cement dust and high temperatures. SEW-EURODRIVE products used: X3K large industrial gear unit for the main elevator drive; 125 HP motor with 323,800 lb-in of torque KF97 auxiliary gearmotor that turns output shaft at 1/10th the normal operating speed for easy maintenance "Over time, clients get used to inefficiencies and do not recognize how much they’re losing in time, money, and even job satisfaction for those in the field. SEW identifies and corrects outdated systems to improve processes tremendously." Results Replacing the cement plant’s dated chain-and-sprocket drive with an SEW direct-coupled gearbox and motor system resulted in multiple efficiencies. Reduced the entire footprint, allowing for more space Eliminated the need for recurring chain lubrication, reducing time and costs Simplified the installation process, negating the manual alignment required for a foot-mounted motor INDUSTRY: JOIN NEWSLETTER: About SEW-EURODRIVE Founded in 1931 in Bruchsal, Germany, SEW-EURODRIVE is a global leader in Industrial Automation, with operations in over 50 countries, 17 manufacturing plants, 92 assembly facilities, and more than 21,000 employees. The company holds over 1,000 patents, continuously driving technological advancements in gearmotors, frequency inverters, servo drives, and Industry 4.0 solutions. SEW-EURODRIVE provides engineered solutions in countless industries, including automotive, food & beverage, pharmaceuticals, mining, steel, logistics, energy, and more, providing customized automation solutions that enhance efficiency, productivity, and sustainability. Despite its global reach, SEW remains family-owned, ensuring long-term vision, strong values, and a commitment to excellence. SEW-EURODRIVE. Driving the World™