Learn how to ensure accuracy and optimize part design for the Laser Sintering (LS) build process and compatible materials. This whitepaper shares design expertise honed over decades working with LS 3D printing technology. Laser Sintering is an affordable way to build durable, consistent and repeatable production parts in low volumes. Common applications include ductwork, brackets, clamps, fuel tanks and flight-certified parts. Important design considerations include optimizing wall thickness based on part orientation, ensuring small feature resolvability and building moveable components.