Overhead cranes carry the load

Machine shops, foundries, and other plants routinely move loads weighing from several to 600 tons on overhead cranes such as the ER-2000 from Whiting Corp., Monee, Ill.
July 27, 2006

Machine shops, foundries, and other plants routinely move loads weighing from several to 600 tons on overhead cranes such as the ER-2000 from Whiting Corp., Monee, Ill. (whitingcorp.com). Such cranes are built around wide-flange and welded-box girders forming a moving bridge that carries a hoist on a trolley. The hoist can use a variety of brakes in addition to a solenoid-encapsulated self-adjusting (SESA), shoe-type holding brake. These include a mechanical-load brake, an eddycurrent brake, and flux-vector control brake. Both

the trolley and bridge can be controlled by adjustablefrequency Ultra-Drive, a device that uses low-maintenance ac squirrel-cage motors and electronically balanced speed and horsepower for smooth operation, minimal energy use, and precise positioning. And Ultra-Drive controls can be configured as two or three speed, or infinitely variable. The hoist uses a triple reduction helical and spur gear reducer for smooth operation under load. A single operator can control the crane from a 24-V pendant.

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