Looking good with half the parts

April 1, 2005
A 3D CAD program helped an industrial-design firm halve the number of major parts for a motorcycle.

The Wraith from Confederate Motorcycles undergoes testing in Utah. The motorcycle uses a proprietary 91 in.3 engine and weighs 375 lb.


Foraxis' Brian Case says think3 CAD software helped get the part count for the Wrath bike down to 70. Rendered models rather than 2D drawings made for clearer and more productive design reviews.


Using thinkID from think3, Cincinnati, designers also changed the bike's backbone from an unwieldy 4-in.-wide aluminum tube to a seamless carbon-fiber piece weighing just 4 lb. Brian Case, president of Foraxis in Pittsburgh, says the software let his firm trim six months from the production schedule.

Confederate Motorcycles, bike designers and enthusiasts in New Orleans, credits Case with 50% of the bike's creative design. The 3D visualization let him eliminate redundant fasteners and bolts, and combine several structural members into one part. "Now the motor drops onto the frame. It attaches with a couple bolts, and a large part of the assembly is done," said Case. He adds that the software's flexibility let him make modifications on the fly. Changes to 3D models instantly modified the engineering and 2D CAD files, used as working drawings for the motorcycle assembly.

MAKE CONTACT:

Confederate Motorcycles
(504) 561-9122
confederate.com
Foraxis Design
foraxis.com
think3
(513) 263-6770
think3.com

Sponsored Recommendations

Aug. 22, 2025
Discover how to meet growing customer demands for custom products without overextending your engineering team. Learn how scaling your automation strategy can help you win more...
Aug. 22, 2025
Join industry leaders to explore how cutting edge digital technologies are transforming factories. Learn how to boost throughput, enhance flexibility, and accelerate your digital...
Aug. 22, 2025
Explore the future of manufacturing. Learn how to leverage the latest digital technologies and strategies to build a more efficient, agile, and resilient digital factory.
Aug. 21, 2025
A look into the latest improvements in motion control through high-performance drives, AI enhancements, and faster communication protocols.

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!