Short-circuit zapper

Aug. 10, 2006
Intermittent electrical short circuits in aging commercial airliners can make cabin lights blink, air conditioning falter, or even cause fatal crashes.

Mike Dinallo and Larry Schneider (left) prepare to use the PASD diagnostic on a wiring bundle in a retired Boeing 737 at Sandia. Photo by Randy Montoya.


But a novel technique helps pinpoint potentially dangerous shorts hidden in the miles of wiring, say developers at Sandia National Laboratories. PASD (Pulsed Arrested Spark Discharge) sends a nanosecond pulse of electricity that can jump gaps in slightly frayed insulation, but lacks enough energy to harm electronics. A circuit analyzes time-of-flight of the current signal to locate faulty wires within inches.

The technique may make it financially feasible for airlines to quickly diagnose and repair hard-to-locate intermittent faults that have plagued the industry and cost millions of dollars in aircraft downtime.

Other potential applications for PASD include inexpensive tests for wiring in passenger cars and new homes. Military tanks and the hard-to-reach wiring behind bulkheads of submarines are also possible candidates.

 

Sponsored Recommendations

Sept. 16, 2025
From robotic arms to high-speed conveyors, accuracy matters. Discover how encoders transform motor control by turning motion into real-time datadelivering tighter speed control...
Sept. 16, 2025
Keep high-torque gearboxes running efficiently with external lubrication and cooling systems delivered fast. Flexible configurations, sensor-ready monitoring, and stocked options...
Sept. 16, 2025
Now assembled in the U.S., compact P2.e planetary gear units combine maximum torque, thermal efficiency, and flexible configurations for heavy-duty applicationsavailable faster...
Aug. 22, 2025
Discover how to meet growing customer demands for custom products without overextending your engineering team. Learn how scaling your automation strategy can help you win more...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!