Vibration Sensors in a Speed Bump or Diagnostics Cleat Detect Damaged Suspension Components in the Army’s Humvees

June 2, 2009
Vibration sensors in a speed bump or diagnostics cleat detect damaged suspension components in the Army’s Humvees

Researchers at Purdue University have developed an intelligent speed bump. They installed triaxial accelerometers in the bump or diagnostic cleat to pinpoint damage in suspension components — including tires — on vehicles driven over it. They programmed the cleat to work on Humvees, one of the Army’s primary transport and tactical vehicles. The goal is to reduce troubleshooting while still repairing or replacing damaged components before they lead to problems in the field. In experiments, the cleat could detect damaged components as well as a 5% change in the stiffness of a vehicle’s suspension. In one round of tests, the cleat repeatedly zeroed in on a defective coil spring in the front end of a Humvee even though tire pressure was purposely changed to confuse the cleat’s algorithms. The device costs about $1,500.

Sponsored Recommendations

Sept. 16, 2025
From robotic arms to high-speed conveyors, accuracy matters. Discover how encoders transform motor control by turning motion into real-time datadelivering tighter speed control...
Sept. 16, 2025
Keep high-torque gearboxes running efficiently with external lubrication and cooling systems delivered fast. Flexible configurations, sensor-ready monitoring, and stocked options...
Sept. 16, 2025
Now assembled in the U.S., compact P2.e planetary gear units combine maximum torque, thermal efficiency, and flexible configurations for heavy-duty applicationsavailable faster...
Sept. 16, 2025
Safety in automation goes beyond fences and emergency stops. Learn how functional safety actively monitors and controls motiondelivering smarter protection, greater flexibility...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!