Jean M. Hoffman
  Each   year, more than 12,000   tons of rubbery “soft   baits” land at the bottom   of lakes, streams, and rivers,   says Hobbins, president   of Lake Resources   Group Inc., Waunakee, Wis.
 Anglers have used the   brightly colored lures to   attract and land fish ranging from   tiny bluegill and crappie to bass,   walleye, and muskie. The lures are   made from soft polyvinyl chloride   (PVC) that’s so pliable that a run   through thick weeds can rip or pull   it off the hook, says Hobbins. “This   won’t happen as easily with my   soft-bait alternative called Iron-   Clad, which sports tiny microfibers   embedded into the soft PVC.”
  “The fibers are placed in such   a way that you still have the flexible   lure, but you can’t rip it,” says   Tim Osswald, a UW-Madison professor   of mechanical engineering.   “Now, they’re stiffer  but they’re   still flexible and deliver the desired   performance.”
  The researchers at UW-Madison   Polymer Engineering Center   worked with Hobbins during lure   development and are investigating   alternative materials. “Half the   weight of these lures is plasticizer,   or very-low molecular-weight materials called phthalates,” says   Osswald. “Phthalates make PVC   flexible and several studies have   linked them with a variety of adverse   health effects.”
  The researchers are also measuring   what stresses the fibers can endure   before they break and studying   alternate applications  everything   from golf-club grips and ladder   handholds to the hand-contact   points on military weapons. The   overall outlook for IronClad lures,   says Osswald, is positive. “You can   use and reuse them,” he says. “In   fact, even if the design continues   to use PVCs, they will no longer   end up on the bottoms of lakes and   rivers.”
 Make Contact
  Lake Resources Group Inc.
 (877) 513-3535
  lakeresourcesgroup.com
 Tim Osswald displays a mold and prototype of IronClad, a fiber-reinforced fishing lure.