Scanning for Ideas: Adding sensors to gearboxes

May 8, 2008
Engineers at alpha gear drives Inc., Bartlett, Ill. (alphagear.com), have applied an old principle, feedback control, to a traditional piece of hardware, the gearbox, to come up with the alphaIQ gearbox.

The company added proprietary sensors inside the gearbox to measure torques, shear forces, speeds, axial, radial and thermal loads, temperature, and backlash. Software lets PCs display sensors’ readouts. Users can take this data to better understand their system and use it to provide feedback to the electronics and controls powering the motor turning the gearbox.

Sponsored Recommendations

Sept. 16, 2025
From robotic arms to high-speed conveyors, accuracy matters. Discover how encoders transform motor control by turning motion into real-time datadelivering tighter speed control...
Sept. 16, 2025
Keep high-torque gearboxes running efficiently with external lubrication and cooling systems delivered fast. Flexible configurations, sensor-ready monitoring, and stocked options...
Sept. 16, 2025
Now assembled in the U.S., compact P2.e planetary gear units combine maximum torque, thermal efficiency, and flexible configurations for heavy-duty applicationsavailable faster...
Sept. 16, 2025
Safety in automation goes beyond fences and emergency stops. Learn how functional safety actively monitors and controls motiondelivering smarter protection, greater flexibility...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!