Automation comes to winding lines

Sept. 5, 2002
The new motor-winding system represents an investment of over $3 million.

The new motor-winding system represents an investment of over $3 million. Over 100 Baldor motors and controls are utilized in the operation of the system, which measures 125 65 ft. It's flexible and lets the company produce motors in any volume.

Baldor Electric Co., Fort Smith, Ark., recently installed a new manufacturing system for electric motors, shortening lead times and giving greater manufacturing flexibility.

The new winding system automates virtually the entire manufacturing process, which includes welding and insulating stator laminations, coil winding, testing, and insertion into the motor housing. Stators progress through multiple manufacturing cells along conveyors with minimum human intervention. The line completes a stator approximately once every 25 min at full capacity, versus a turnaround time of nearly 3 hr using the old process. The system produces commercial motors designed for general-purpose applications with low to medium starting torque in horsepower ratings from 1⁄6 through 2 hp.

Baldor servomotors, drives, and Baldor MINT programming software, are at the heart of the new manufacturing assembly line. John McFarland, Baldor president and CEO commented that the new system will let the company better compete with foreign motors, offering better quality, more variety, and shorter lead times.

Depicted in the system layout is statorproduction flow moving in and out of successive manufacturing cells.

Sponsored Recommendations

MOVI-C Unleashed: Your One-Stop Shop for Automation Tasks

April 17, 2024
Discover the versatility of SEW-EURODRIVE's MOVI-C modular automation system, designed to streamline motion control challenges across diverse applications.

The Power of Automation Made Easy

April 17, 2024
Automation Made Easy is more than a slogan; it signifies a shift towards smarter, more efficient operations where technology takes on the heavy lifting.

Lubricants: Unlocking Peak Performance in your Gearmotor

April 17, 2024
Understanding the role of lubricants, how to select them, and the importance of maintenance can significantly impact your gearmotor's performance and lifespan.

From concept to consumption: Optimizing success in food and beverage

April 9, 2024
Identifying opportunities and solutions for plant floor optimization has never been easier. Download our visual guide to quickly and efficiently pinpoint areas for operational...

Voice your opinion!

To join the conversation, and become an exclusive member of Machine Design, create an account today!