Inside the SplashValve: Managing Pressure and Precision

SplashValve combines mechanical finesse with magnetic coupling for proportional motion. Precision-lapped stainless steel and Kevlar belts help keep performance rock-solid under pressure. Watch, read and then flex your engineering brain with the quiz at the end of the article.
Dec. 3, 2025
2 min read

Key Highlights:

  • The SplashValve employs a balanced spool design to maintain consistent response across different flow rates and pressure conditions.
  • Materials like precision-lapped stainless steel and Kevlar-reinforced belts enhance durability and performance in continuous duty cycles.
  • Internal Hall-effect sensors provide real-time feedback, ensuring accurate spool positioning and reliable control.

The SplashValve doesn’t just open and close—it meters flow with surgical precision. According to Ronn Garland, program director at ARM Automation’s SplashBotix division, this required re-thinking the classic spool-valve geometry to achieve consistent response under varying head pressure.

Garland’s team used a balanced spool design, allowing differential pressure to act evenly on both sides. This eliminates hydraulic bias and makes motion proportional to input torque rather than pressure load. The result is a valve that maintains accuracy across a wide range of flow rates.

“With any magnetic coupling,” Garland said, “there’s going to be a bit of a wind-up. We have proprietary software that accommodates that magnetic coupling…so you don’t have to worry about that seal failing.”

Kevlar-reinforced belts within the actuation train deliver wear-resistant torque transmission compatible with continuous duty cycles, Garland added.

Materials and Tolerances; Control Meets Mechanics

To minimize hysteresis, Garland specified precision-lapped stainless-steel spools with micron-level clearances. He notes that the close tolerance was essential for repeatability but demanded strict surface-finish control to prevent sticking under thermal expansion.

The spool position is monitored by an internal Hall-effect sensor, feeding data back to the controller. Garland says that reliable mechanical feedback starts with predictable motion, and that begins at the spool interface.

Were you paying attention? Take this quiz to find out.

About the Author

Sharon Spielman

Technical Editor, Machine Design

As Machine Design’s technical editor, Sharon Spielman produces content for the brand’s focus audience—design and multidisciplinary engineers. Her beat includes 3D printing/CAD; mechanical and motion systems, with an emphasis on pneumatics and linear motion; automation; robotics; and CNC machining.

Spielman has more than three decades of experience as a writer and editor for a range of B2B brands, including those that cover machine design; electrical design and manufacturing; interconnection technology; food and beverage manufacturing; process heating and cooling; finishing; and package converting.

Email: [email protected]

LinkedIn: @sharonspielman

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