Precision Motion Engineering Hits its Stride

During Machine Design’s Motion Systems Takeover Week (Oct. 20–24, 2025), we explored how the fusion of mechanical motion and data-driven control is reshaping high-precision applications across industries, from semiconductor fabrication to surgical robotics and smart logistics. These industries are refining and integrating smart, software-driven architectures that blend sensors, feedback loops and AI-based predictive algorithms to deliver capabilities manufacturers could only imagine a few years ago.

In particular, our coverage dives into high-performance motion systems driving biotech and semiconductor innovation, such as how Dover Motion embedded a PMD control chip into its drive and paired it with sin/cos encoders and compensation tables to capture measurements down to the picometer—from a distance!

A comprehensive motion reference guide outlines how linear, rotary, reciprocating and oscillating motion are evolving as customization grows and new capabilities emerge. We consider how hybrid motion systems bring together the brute strength of hydraulics with the precision and intelligence of electronic, data-driven control, and glean technical insights into smarter braking for medical robots.

Individual spotlights examine the distinct offerings from leading manufacturers, including igus’s all-plastic, zero-lube linear solutions, Advanced Motion Systems’ digital servo drives, Beckhoff Automation’s compact connector-free modules, and RollPros’ data-driven, motion-controlled joint roller.

Recalibrate for What’s Next in Motion, Design and Control

Based on conversations with subject matter experts and mulling over the trends, the actionable implication for multidisciplinary design engineers is clear: The real opportunity is not in selling more motors and drives, but in delivering modular, retrofit-friendly solutions that empower manufacturers to meet the complex demands of today’s operations.

Rehana Begg, Editor-in-Chief, Machine Design

Missed the opportunity to participate in the Takeover Week series? Let us know if you have an engineering technology or solution worth sharing and want to be featured in upcoming events.

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